Prewired Combination Mold Junction Box for Hot Runner Wiring

Athena Prewired Combination Mold Junction Boxes are available in three different models and offer a fast and simple method for mounting of power and thermocouple connectors to the mold. Each box contains a terminal strip for easy wiring of the power connector without having to crimp the wires.

Each Box

• Is Constructed of Plated Heavy Gauge Steel
• Has Drilled Holes for Quick Mounting of the Box to the Mold
• Features Pre-Numbered Terminal Strips to Correspond with the Power Connectors
• Comes with All Necessary Mounting Hardware

Series RMA

The Athena Series RMA is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. It features an easy-to-use operator keypad, two LED displays, and discrete indicators for heat output, alarm, degree F/C indication, manual, and closed loop mode.

• Compatible with industry standards control modules and mainframes
• Accepts Type J thermocouple
• Bump less auto/manual transfer
• Comp Step bake out feature prevents moisture at start up
• Built-in loop break for open heater, shorted triac, reversed or shorted thermocouple
• Open thermocouple break protection with jumper selectable shutdown or average power output based on operation
• Preset alarms at 30F (17C)
• Safe Change hot swap feature allows safe removal and replacement of module
• CE compliant

Series RMC

The Athena Series RMC brings new and highly productive benefits to injection molders looking for a modular hot runner controller thats flexible, easy to set up, and simple to operate. Using the popular Modbus communications protocol, the Series RMC gives users the ability to set or change all zones, either remotely from a desktop computer, or (with the ALL command) from any other individual RMC module in the mainframe.

• Choice of three default modes for open thermocouple condition
• Built-in triac safety protection
• Accepts J or K thermocouple input (jumper selectable) SafeChangeTM hot swap feature allows safe removal and replacement of module
• CompuStep bake out feature prevents moisture at startup
• Built-in loop break, short, open, and reverse thermocouple protection
• Boost mode for temporary % of power output increase
• Ground-fault protection
• Adjustable setpoint limits
• Stores highest temperature detected
• Current monitor feature displays average current to load
• CE compliant

SERIES RMT

The Athena Series RMT is a microprocessor-based, dual-zone temperature controller specifically designed for runnerless molding applications effectively doubling the zone count per module without doubling the price. It features two easy-to-use operator keypads, four LED displays, and discrete indicators for heat output, alarm, degree F/C indication, manual and closed loop mode.

Accepts Type J thermocouple

• Bumpless auto/manual transfer
• CompuStep bake out feature prevents moisture at startup
• Built-in loop break for open heater, shorted triac, reversed or shorted thermocouple
• Open thermocouple break protection with jumperselectable shutdown or average power output based on operation
• Preset alarms at 30F (17C)
• SafeChangehot swap feature allows safe removal and replacement of module
• CE compliant
• 15 amps per zone

DYDAC HOT RUNNER SYSTEMS

Dydac Hot Runner Systems - Description

Hot Runner System Features:

• Microprocessor based controllers
• Automatic tuning PID Control
• Phase Angle Fired Power Controllers
• Soft start ramp up standard feature
• Auto or manual mode available thermocouple status indicator
• Current indication setpoint or process indication
• Under/over temperature indication

Hot Runner System Specifications:

• Voltage :- 240 volts
• Output Current/ Watts :- 15 amps 3600 watts at 240 1800 at 120
• Input :- Type J thermocouple Grounded or ungrounded
• T/C Break protection :- Inhibits power to heater
• Control Accuracy :- +/-1F or +/- .5C
• Temperature Range :- Ambient to 999F (535C)
• Cycle time :- 0.33 seconds
• Manual control :- Adjustable from 0 to 100%
• Ramp Start :- Duration 5 minutes ( Shortly Introducing )
• Output :- Zero cross triac or Phase Angle Fired triggering
• Compatibility : - Hot runner industrial standard compatible

Power connectors 5, 8,12, zones

Thermocouple connectors 5, 8,12 zones

Floor Stands will support up to 48 zones

Main Frames 5, 8,12, Stackable to 48 zones

Extrusion Barrels & Dies

• Injection Moulding
• Blow Moulding Barrels
• Blown Film
• Compounding
• Rubber Machinery

DYDAC HOT RUNNER ( MOULD ) TEMPERATURE CONTROLLER

• Microprocessor Based Auto Tune PID Temperature Controller
• Accepts J ,K ,R, S, T Type Thermocouple ( Soft Start) bake out feature prevents moisture at startup
• Auto/Manual Transfer
• Accuracy of +/- 1 Deg. C.
• Internal Solid state triac, triggered by Phase angle Firing.
• Dual displays for Process and Set Temperatures
• High Speed Fuses 16 A protection Fuses.
• New Series with Short Circuit protection of Power Modules by C Curve MCB
• Latest Generation PID algorithm.
• Power Controller can take 3600 or 7200 Watts at 240 VAC
• In case of thermocouple Failure you can set the Power Manually by not stopping the production.
• Heaters life is extended to 10 times.
• PID Temperature controller has bar graph indication of percentage output going to heaters.
• PID Temperature Controller is CE Compliant and Phase Angle Power Controller is CE Compliant.
• The Power Controllers are Phase Angle Fired and are Variable Power Controllers which gives as much Power to the Heaters as required to maintain the Temperature thus saving the Energy ( Energy Conservation at Set Point) and increasing the life of Heaters and Less Production Break Down.
• Alarm Option for over shooting and under shooting of Temperature. In case Thermocouple Fails it will give Alarm
• Selection of Heater Current Load
• 16 Amps
• 32 Amps

Mold Power and Thermocouple Cables

More specifically designed for the plastic industry by process of hot runner injection molding, Dydac manufactures mold power and mold thermocouple cables designed specifically for your mold and temperature controller connections.

Working hand-in-hand with processors as well as mold makers, Dydac can provide virtually any configuration or adaptor cable that is best suited for your individual process. Dydac can assist with cable design, cable and connector selections. With our just-in-time manufacturing capabilities, Dydac can produce cables on demand.

MOLD POWER CABLES

Mold power cables are used to connect the mainframe to the power input connector located on the mold. All cables are wired for 5, 8, or 12 (rated @ 15A) zones as well as units working on 30A. Mold power cables are available in any length, 10 and 20 feet are standard stocked cables

No. of Zones 10 Feet Cable 20 Feet Cable

• 5 PC5Z-10 PC5Z-20
• 8 PC8Z-10 PC8Z-20
• 12 PC12Z-10 PC12Z-20

Mold Thermocouple Cables

Mold thermocouple cables are used to connect the mainframe to the thermocouple connector on the mold. Cables are wired for 5, 8, or 12. In most cases the connections on the controller remain constant, while the connector on the mold end can vary. Mold thermocouple cables are available in any length, 10 and 20 feet are standard stocked cables

No. of Zones 10 Feet Cable 20 Feet Cable

• 5 TC5Z-10 tC5Z-20
• 8 TC8Z-10 tC8Z-20
• 12 TPC12Z-10 tC12Z-20